PARTICLE BOARD : THE MANUFACTURING PROCESS

IN EFFICIENCY WE TRUST

Automation improves the way work is done. 100% automation ensures that the final product is as per set values & parameters, of excellent quality and is free from all possible errors & defects caused due to manual operations. A centralized control room ensures that every step of the process is continuously monitored and recorded real-time. At India's first continuous press line, this is efficiency at its best.

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THE MANUFACTURING PROCESS

1. The entire manufacturing process for our particleboards is automated from step one. Every piece of machinery and equipment has been set-up to adhere to the highest global standards of excellence in manufacturing.

2. Our raw material feeding system is equipped to handle wood logs of any size and also ensures complete metal and foreign particle screening which is the first of its kind in India. The moisture control at the drying stage of production is among the most advanced in the world, with more than 10 fuel control settings that finally helps produce boards of superior physical and mechanical properties.

3. The gluing and forming systems at the facility are the first of their kind in India. The perfection achieved in properties of internal bonding and surface strength is of the highest standard. The star coolers at the set-up are another one of the many distinguished firsts that this plant brings to India, helping cool the boards optimally before stacking. The next generation storage, sanding and sizing equipment used in the final stages of production add the finishing touches to a flawless process of particleboard manufacturing.

PARTICLEBOARD SPECIAL FEATURES

• 100% defect-free boards
• Highest screw holding capacity
• Full 6 feet width
• Most flexible particleboard press line in India
• 100% dust-proof process of production
• 100% computerized test procedures for quality check and state-of-the art Laboratory
• 100% product consistency and dimensional stability
• First of its kind in parameters of speed, surface finish, thickness and tolerance
• Lukki Automatic Storage system
• Marine Grade Particle Board in India for the first time
• Smooth and Flat Surface, High Density Core Material, High Load Bearing Capacity, Light Wood Color Appearance, Latex Free, High Internal Bond, Virtually No Foreign Particles (longer tool life) and can be processed clearly without chipping
• 8 Head sanding machine for kiss coating and smooth surface

PRE-LAMINATION SPECIAL FEATURES

• Available in the largest décor collection in the industry
• 100% defect-free surfaces and edges during lamination
• Excellent quality control system to eliminate any defect
• 100% European process technology
• 100% European designs
• 100% European textures
• World-class quality resin production in-house, for flawless lamination and surface leveling
• Dedicated R&D wing and facilities for continuous product improvement and innovation
• World class Gravure technology impregnator from VITS
• Automated gravimetric resin and glue batch preparation from German leader, IFA
• High precision and rapid operating short cycle lamination press line from Siempelkamp
• Easy to switch over to any size, any thickness and any design
• Technology available for high abrasion surface lamination

0% DOWN TIME

The perfect output, every single time. A ceaseless pursuit of quality and consistency. Something made possible only when you have the finest custom-designed machinery that you can rely on to deliver without disruptions. Something that is visible at ADL, 24 x 365.